Industries
Aluminum Plant
Champion Ceramics has established itself as a trusted partner to the aluminium industry, delivering advanced refractory solutions to leading primary and secondary producers across India and overseas. With a strong legacy in refractory innovation, Champion’s materials are designed to deliver thermal efficiency, durability, and operational stability across the entire aluminium production cycle.
Refractories for Anode Baking Furnace
The Anode Baking Furnace is one of the most critical units in aluminium smelting. Uniform heat distribution and high insulation efficiency are essential for productivity and anode quality. Champion supplies a complete range of refractory materials designed for superior thermal performance and structural integrity.
Products Offered:
- Dense Firebricks
- Insulating Firebricks
- Mortars for Dense and Insulation Bricks
- Dense and Insulating Castables
- Precast and Prefired Shapes
All materials are formulated to ensure minimal heat loss, longer service life, and resistance to chemical and thermal stress.
Refractories for Rodding Shop
Champion provides specialized refractory systems for induction furnaces and molten metal handling equipment in rodding shops. Our solutions deliver high strength, ease of installation, and extended lining life under cyclic heating and cooling conditions.
Products Offered:
- Acidic Ramming Mass - reliable working lining for induction furnaces, offering excellent thermal shock resistance.
- Dense Conventional Castables:
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- Castable 90% - for coil coating in induction furnaces
- Castable 50% & 60% - for ladle and crucible linings
- Castable 90% - for coil coating in induction furnaces
Champion’s 60% Castable is formulated with high-purity calcium aluminate cement, superior calcined bauxite, and talochite, offering:
- Low iron content (<1.5%)
- High early strength and excellent volume stability
- Easy installation by casting or troweling
Refractories for Pot Lining
In aluminium reduction cells (pots), refractory and insulation materials are layered to ensure thermal stability and electrical insulation. Champion’s pot lining products are built to resist molten aluminium, cryolite, and fluorinated sodium compounds, maintaining optimal heat balance and structural integrity.
Aluminium Refractories for Melting
Champion supplies dense castables, ramming masses, and insulation materials specifically engineered for melting and holding furnaces, ensuring smooth operation and optimal metal quality. These products provide excellent thermal insulation, wear resistance, and dimensional stability, even under continuous high-temperature exposure.
Performance & Reliability
Champion’s aluminium refractories are engineered for longer campaign life, lower heat loss, and superior protection against chemical and mechanical degradation. With over three decades of expertise, Champion continues to support the global aluminium industry with innovative refractory technology and end-to-end technical services that ensure consistent operational excellence.
Gallery
facilities & Manufacturing
We operate with world-class facilities equipped with modern technology and advanced machinery. From heavy-duty presses to streamlined administrative systems, our infrastructure ensures precision, efficiency, and consistency across every stage of production.
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